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February
2005
Growth, Tools, & Techniques |
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Looking back on 2004
and ahead to 2005 |
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Last year I added 11 new galleries and
came close to doubling the previous year's production output. Among
the highlights for the year's work: being represented at Works Gallery
in New York on Madison Avenue; and having my ring boxes chosen for the
cover of Uno Alla Volta's fine
arts catalog.
Clearly 2004 was a year of tremendous growth and learning.
Now I feel confident in small changes in
products, pricing, and marketing. I enjoyed the process last
year of developing and presenting new products. For 2005 I'll
add a few new items that stand with the body of work I presented
last year. My new price sheet reflects a 10% increase for most
items, a long-overdue change. And I hope in Autumn to
give you specific ornaments from which to choose rather than you
ordering an item number and leaving it to me to select the assortment
I send you.
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A workshop tour |
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This past year I also finished enclosing
my workshop with three huge 4'x8' north-facing windows that let in
a beautiful soft light. I built all my own windows, glazing them
with old glass from discarded sashes. A bank of nine clerestory
windows lets in the sun's warmth in winter but is shaded by the eaves
in summer.
I can easily handle lumber 14' and
longer in the tall and spacious interior. The loud but necessary
dust collector and air compressor live in the basement with the added
benefit that all the accompanying ductwork is out of the way under the
floor.
Work starts and ends in the loft at
one end of the shop—that's the office space where I design my work and
later where I package each piece for shipping.
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From rough lumber |
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I always buy lumber in the rough,
usually as 2"-thick boards that might weigh 100 pounds or more.
So the first manufacturing step takes place on the chop saw, with a
cut to rough length. Then I use the jointer to make one side and
edge perfectly flat and square to each other. After next ripping
the board to rough dimensions on the table saw I use the planer to
mill the wood to exact dimensions.
From this point on, as the lumber is
successively cut into smaller and smaller components, depending on the
piece I'm making I often take meticulous care keeping track of where
each piece came from in the original board. This way, in the
final assembly I can match or align pieces with the grain flowing
harmoniously across faces and around corners.
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From simple tools |
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I do some of my most critical cutting on
an old Delta 10" contractor's saw. I keep my low-tech power
tools carefully tuned and I use the proper blades, some of which I
have had re-ground to my specifications. By taking the time to set
fences and jigs to my exacting standards of precision, I can then use
these otherwise somewhat clumsy tools to create the fine miniature
work that is my trademark.
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Precision joinery |
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I
hone my hand planes on a set of Japanese water stones to give the
blade a slightly rounded shape. These planes allow me to create
a correctly shaped concave surface that creates a vacuum when the
pieces are glued and clamped, forming an extremely strong bond.
To make the invisible glue joints in my ornaments, I start with a rip
cut on the bandsaw, then hand plane to
cut a slightly concave, perfectly smooth surface on both pieces to be
joined. Angles are carefully checked with a square or adjustable
miter-gauge.
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Joy and beauty |
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I love hand tools, and the hand tools I
use—especially the antique tools—exhibit a certain beauty of their
own.
Hand tools and hand work in general are the keys that unlock the joy
in my work, and that joy expresses itself in the beauty of the
finished piece.
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Next newsletter |
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Expect another newsletter in Spring in
which I'll show you new products for 2005. Meanwhile, you can
visit my
Product Line page or
click here to order
any of my current products. Or you can hold a spot in my production
schedule by letting me know an approximate volume that you intend to
order and a due-date. |